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margin-bottom: 0px; text-align: left; text-indent: 32px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important;"><span style="color: rgb(0, 0, 0); font-size: 18px;"><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;">042<strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; letter-spacing: 0.544px; overflow-wrap: break-word !important;">『生产<span style="color: rgb(0, 0, 0);">看板</span></strong></strong><strong style="font-size: 18px; margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;">』</strong></span></p></section></section></section></section></section></section></section></section><p><br/></p><section powered-by="xiumi.us" style="white-space: normal; margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; 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overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 20px 0px 13px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 10px; max-width: 100%; box-sizing: border-box; color: rgb(240, 176, 121); line-height: 1.8; letter-spacing: 1.8px; overflow-wrap: break-word !important;"><p style="margin-top: 0px; margin-bottom: 0px; margin-left: 16px; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; padding: 0px; clear: both; text-indent: 21px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><span style="letter-spacing: 2px; font-size: 17px; color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-family: &quot;思源黑体 CN Regular&quot;;">各位朋友大家好，欢迎来到Tonii老师精益讲堂，接下来Tonii老师将带领大家进入，每天5分钟，精益伴你行系列课程。</span></p><p style="margin-top: 0px; margin-bottom: 0px; margin-left: 16px; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; padding: 0px; clear: both; text-indent: 21px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><span style="color: rgb(0, 0, 0); text-indent: 43px; font-family: sans-serif; margin: 0px; padding: 0px; letter-spacing: 2px; font-size: 17px;"><span style="font-family:-apple-system, BlinkMacSystemFont, Helvetica Neue, PingFang SC, Hiragino Sans GB, Microsoft YaHei UI, Microsoft YaHei, Arial, sans-serif">今天我们要学习的是</span><strong><span style="font-family:思源黑体 CN Bold">生产看板</span></strong></span><strong style="color: rgb(0, 0, 0); text-indent: 43px; letter-spacing: 1.8px; margin: 0px; padding: 0px;"><span style="margin: 0px; padding: 0px; letter-spacing: 2px; font-size: 17px;">。</span></strong></p><p style="font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; text-align: justify; text-indent: 42px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><strong><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: black; letter-spacing: 2px;"></span></strong></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">在生产看板当中，如果生产时间接近为0的话，那么生产看板和运输看板其实是一样的，它们的运行逻辑和方式是完全一样的。但是大在现实生产当中，生产时间不可能为零，所以生产看板要比运输看板更复杂，更难懂一些。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">生产看板系统是如何运行的？Tonii老师还是把它分为两个场景：内部的生产看板运行系统，指车间内生产单元到超市这一个环节；以及外部的生产看板运行系统，即由生产单元补货到成品仓库这一环节（把它称之为外部是因为成品仓库对应客户的原材料仓库）。从运行逻辑和运行流程上讲，内部和外部生产看板系统其实是一致的，所以今天Tonii老师就以内部的生产看板系统为例，给大家讲一讲它是如何运行的。</span></p><p style="margin-bottom:16px;text-indent:28px"><img src="//cdn-2c-02.industics.com/public/upload/image/20210415/1618455239425910.jpeg" alt="图片" width="313" height="100" border="0" vspace="0" title="图片" style="width: 313px; height: 100px;"/></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">上图是一个车间，从看板系统角度上讲，超市把整个车间分为两个部分，一部分是生产看板运行系统，一部分是运输看板运行系统。今天着重讲生产看板系统是如何运行的。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">首先在生产看板系统所涵盖的这部分生产单元（预装线），生产动作是由生产看板触发的，换句话说，如果没有看到生产看板卡，那么生产是不能开始的；另外生产数量也是由生产看板卡决定的， 比如一张生产看板卡代表的是50个产品，10张看板卡也就意味着要生产500个，这个数量一定是由生产看板卡决定的。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">生产看板的运行顺序是首先接收到订单（即生产看板卡），然后再去生产，生产完了之后，把相应生产看板卡和成品一并送到超市相应位置，整个循环就结束了。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">看板栏（圈出部分）是如何工作的？</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black"><img src="//cdn-2c-02.industics.com/public/upload/image/20210414/1618378832156099.jpeg" alt="图片" width="314" height="250" style="width: 314px; height: 250px;"/></span></p><p style="margin-bottom:16px;text-indent:35px"><span style="color: black; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; font-size: 17px; letter-spacing: 1.8px;">在生产看板栏当中有两种产品的看板卡展示区，一种是021，一种是024。这两个展示区都有一些绿格、黄格和红格，每一个格可以存放一张看板卡，当看板卡放在绿格的时候，意味着不用启动生产，此时后端有足够的物料支撑。当看板卡把所有绿色的格子都添满了之后，意味着必须得启动生产了，因为如果还不去生产，再来一张看板卡，就放在黄格里了，这意味后续产线即将要断线了。&nbsp;如果依然不去生产，又来一张看板卡，就会放到红格上。一旦红格上有了看板卡，意味着后续产线已经出现了断线。</span><br/></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">所以通常来讲，当看板卡把绿色格子充满的时候，就是拿看板卡去生产的时候。那么为什么不来了一个看板卡就去生产呢？大家都知道一个看板卡代表的是一定数量，但是启动一条生产线通常有一个启动的批量，比如说021这种产品，要积攒13个卡的数量才启动一次；&nbsp;对于024来讲，积攒5个卡的量就可以启动一次。并不是来一张卡就去生产，而是攒足了一定量，而这个量是设计看板的时候就决定的。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">接下来是看板卡和看板公式。</span></p><p style="margin-bottom:16px;text-indent:28px"><img src="//cdn-2c-02.industics.com/public/upload/image/20210414/1618378848349004.jpeg" alt="图片" width="292" height="162" style="width: 292px; height: 162px;"/></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">生产看板卡比运输看板卡更复杂。从上图可以看到，首先是群组，也就是说生产看板卡所代表的产品是在哪个生产线或者哪个生产群组里边生产的；接下来是卡片代表的物料的名称和物料号；然后是看板卡数量，在本例子当中看板卡数量是8片，每一张卡片代表的数量是6个，总共的看板容量就是48。生产批次是三卡，意味着每三张卡片启动一次生产（在上一张ppt当中绿色的卡片是五个，代表生产批次应该是五卡）。接下来还有一栏叫“做转移至”，即产品生产后将产品运输到哪里。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">另外一个因为用生产看板一般是往超市里补料的，那么这个要补的数量就是超市库存量。</span></p><p style="margin-bottom:16px;text-indent:35px"><strong><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">超市库存量=需求量*补货时间*（1+安全系数）</span></strong></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">需求量，也就是下游的需求量，比如说我每小时用多少，或者是每天用多少。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">补货时间由四个部分组成，</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">&nbsp;</span><span style="color: black; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; font-size: 17px; letter-spacing: 1.8px;">切记，如果忘掉了任何一个时间，那么算出来超市的库存量就会比理论值偏低，就有可能断货。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="color: black; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; font-size: 17px; letter-spacing: 1.8px;"><br/></span></p><p style="margin-bottom:16px;text-indent:35px"><span style="color: black; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; font-size: 17px; letter-spacing: 1.8px;"><span style="font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; font-size: 17px; letter-spacing: 1.8px; text-indent: 35px; background-color: rgb(255, 255, 255);">今天的课程就到这里，感谢大家！</span></span></p><p style="margin-bottom:16px;text-indent:35px"><br/></p></section></section></section></section><p><br/></p><section powered-by="xiumi.us" style="white-space: normal; margin: 0px; padding: 0px; color: rgb(51, 51, 51); max-width: 100%; box-sizing: border-box; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; 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