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overflow-wrap: break-word !important;"><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important;"><span style="color: rgb(0, 0, 0);"><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;">234<strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; letter-spacing: 0.544px; overflow-wrap: break-word !important;">『</strong></strong><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; letter-spacing: 0.544px; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; font-size: medium; letter-spacing: 0.544px; text-align: left; text-indent: 32px;">原材料MRP：发展与限制</span></strong></strong><strong style="margin: 0px; padding: 0px; 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overflow-wrap: break-word !important;"><p style="margin-top: 0px; margin-bottom: 0px; margin-left: 16px; padding: 0px; clear: both; text-indent: 21px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><span style="letter-spacing: 2px; font-size: 17px; color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-family: &quot;思源黑体 CN Regular&quot;;">各位朋友大家好，欢迎来到Tonii老师精益讲堂，接下来Tonii老师将带领大家进入，每天5分钟，精益伴你行系列课程。</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; text-indent: 42px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><span style="margin: 0px; padding: 0px; letter-spacing: 2px; font-size: 17px; color: rgb(0, 0, 0);">&nbsp;</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; text-indent: 43px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><span style="color: rgb(0, 0, 0);"><span style="margin: 0px; padding: 0px; letter-spacing: 2px; font-size: 17px;">今天我们要学习的是</span><strong style="margin: 0px; padding: 0px;"><span style="letter-spacing: 2px; font-size: 17px; margin: 0px; padding: 0px; font-family: &quot;思源黑体 CN Bold&quot;;">原材料MRP:发展与限制</span></strong><strong style="margin: 0px; padding: 0px;"><span style="margin: 0px; padding: 0px; letter-spacing: 2px; font-size: 17px;">。</span></strong></span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; text-indent: 43px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><span style="color: rgb(0, 0, 0);"><strong style="margin: 0px; padding: 0px;"><span style="margin: 0px; padding: 0px; letter-spacing: 2px; font-size: 17px;"><br style="margin: 0px; padding: 0px;"/></span></strong></span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; text-indent: 43px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><span style="letter-spacing: 2px; font-size: 17px; color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-family: &quot;思源黑体 CN Regular&quot;;">谈到原材料的采购，MRP（物料需求计划）是一个离不开的词。在现在这个年代，特别是计算机迅速发展以后，大部分的企业都通过或者希望通过MRP来实现原材料的采购。</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; text-indent: 43px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><span style="letter-spacing: 2px; font-size: 17px; color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-family: &quot;思源黑体 CN Regular&quot;;">在MRP时代之前，原材料采购都依赖于经验丰富的工作人员，根据经验或者凭借感觉进行。事实上现在很多企业仍然是这么去做的，相关人员会考虑生产计划和生产情况，通过和各个零部件生产厂商之间的协调来进行原材料的订货，其中所用的基本数据是每个人多年的工作经验积累起来。这是MRP时代之前的主流做法。</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; text-align: center;"><img class="rich_pages js_insertlocalimg" data-ratio="0.54609375" data-s="300,640" src="https://cdn-2c-02.industics.com/public/upload/image/20210329/1617009369825539.png" data-type="png" data-w="1280" style="margin: 0px; padding: 0px; max-width: 100%; height: auto !important;"/></p><p style="margin-top: 0pt; margin-bottom: 0pt; padding: 0px; clear: both; text-align: justify; text-indent: 32.25pt; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><span style="margin: 0px; padding: 0px; font-family: &quot;思源黑体 CN Regular&quot;; color: rgb(0, 0, 0); letter-spacing: 1.5pt; font-size: 13pt; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><span style="margin: 0px; padding: 0px;">而MRP的方法是一旦生产计划确认，就用事先准备好的原材料清单，也就是一般来说的BOM计算每种原材料所需要的数量，然后逐次的减掉库存</span>残余量以及订货残余量，综合算出近需求量，而这样的过程正是计算机所擅长的，也能够无失误的快速的进行追踪的管理。</span></p><p style="margin-top: 0pt; margin-bottom: 0pt; padding: 0px; clear: both; text-align: justify; text-indent: 32.25pt; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><span style="margin: 0px; padding: 0px; font-family: &quot;思源黑体 CN Regular&quot;; letter-spacing: 1.5pt; font-size: 13pt; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial; color: rgb(0, 0, 0);">但反过来说，这么好的MRP为什么在实践上遇到了很大的困难？特别是在中小企业里面。这就不得不谈到经典MRP的一些局限性，这是大量生产的时代转到多品种少量化的生产时代所遇到的必然的问题。</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; text-align: center;"><img class="rich_pages js_insertlocalimg" data-ratio="0.948432760364004" data-s="300,640" src="https://cdn-2c-02.industics.com/public/upload/image/20210329/1617009370785883.png" data-type="png" data-w="989" style="margin: 0px; padding: 0px; max-width: 100%; height: auto !important;"/></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; text-indent: 43px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><span style="letter-spacing: 2px; font-size: 17px; color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-family: &quot;思源黑体 CN Regular&quot;;">在大批量生产产品也能畅销的时代，MRP的效果非常显着，但在小批量多品种的时代，由于计划的变化不断增加，仅仅去维持一个正确的原材料清单，也就是不断的更新报表本身就会成为一个非常困难的工作。</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; text-indent: 43px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><span style="margin: 0px; padding: 0px; letter-spacing: 2px; font-size: 17px; color: rgb(0, 0, 0);">第二，对于库存的剩余量的统计，想真正准确的掌握库存，特别是车间里的库存也十分的困难。</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; text-indent: 43px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><span style="margin: 0px; padding: 0px; letter-spacing: 2px; font-size: 17px; color: rgb(0, 0, 0);">第三，批量生产的条件以及采购周期的调整虽然说十分重要，但是由于需要管理的物料数量过于庞大，想实时更新这方面信息是不可能的。</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; text-indent: 43px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><span style="letter-spacing: 2px; font-size: 17px; color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-family: &quot;思源黑体 CN Regular&quot;;">这么看来在多品种小批量的时代，MRP已经难以生存，但我们也有一些更深层次的观点， MRP本身其实并没有那么的落后于时代，我们不应该全面去否定经典的MRP，而是应该从MRP入手开始持续的改善，将MRP运用自如。</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both;"><span style="letter-spacing: 2px; font-size: 17px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial; color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-family: &quot;思源黑体 CN Regular&quot;;">很重要的一点概念就是要去推行重点管理，可以关注那些在原材料中重点通过低廉的价格就可以进到货的物料或者高价也难买到的物料，把这些事情转变成为一个现物订货的方法去重点管理，而不是把经典的狭义的MRP留给普遍的物料的计算。更具体的方法这儿篇幅有限就不展开了，下图供大家参考，欢迎大家一起探讨和思考。</span></p><p style="margin-top: 0px; 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