023-速度低下损失

2021年04月13日 15:04

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overflow-wrap: break-word !important;"><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important;"><span style="color: rgb(0, 0, 0); font-size: 18px;"><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;">023<strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; letter-spacing: 0.544px; overflow-wrap: break-word !important;">『</strong></strong><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; letter-spacing: 0.544px; overflow-wrap: break-word !important;"><span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px; letter-spacing: 0.544px; text-align: left; text-indent: 32px;">速度低下损失</span></strong></strong><strong style="margin: 0px; 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border-width: 1px; border-radius: 0px; border-style: none solid solid; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 20px 0px 13px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 10px; max-width: 100%; box-sizing: border-box; color: rgb(240, 176, 121); line-height: 1.8; letter-spacing: 1.8px; overflow-wrap: break-word !important;"><p style="margin-top: 0px; margin-bottom: 0px; margin-left: 16px; padding: 0px; clear: both; text-indent: 21px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><span style="letter-spacing: 2px; font-size: 17px; color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-family: &quot;思源黑体 CN Regular&quot;;">各位朋友大家好,欢迎来到Tonii老师精益讲堂,接下来Tonii老师将带领大家进入,每天5分钟,精益伴你行系列课程。</span></p><p style="margin-top: 0px; margin-bottom: 0px; margin-left: 16px; padding: 0px; clear: both; text-indent: 21px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><span style="color: rgb(0, 0, 0); text-indent: 43px; margin: 0px; padding: 0px; letter-spacing: 2px; font-size: 17px;">今天我们要学习的是</span><strong style="color: rgb(0, 0, 0); text-indent: 43px; letter-spacing: 1.8px; margin: 0px; padding: 0px;"><span style="letter-spacing: 2px; font-size: 17px; margin: 0px; padding: 0px; font-family: &quot;思源黑体 CN Bold&quot;;">速度低下损失</span></strong><strong style="color: rgb(0, 0, 0); text-indent: 43px; letter-spacing: 1.8px; margin: 0px; padding: 0px;"><span style="margin: 0px; padding: 0px; letter-spacing: 2px; font-size: 17px;">。</span></strong></p><p style="margin-bottom:16px;text-indent:35px"><strong><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">什么是速度低下损失呢?</span></strong></p><p style="margin-bottom:16px;text-indent:35px"><span style="color: rgb(0, 0, 0); font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; font-size: 17px; letter-spacing: 1.8px;">速度低下损失也叫做无法全速运转损失,是机器设备无法依照设计或者应有状态下规定的速度运转而造成的损失结果。在整个OEE分解表当中,速度低下损失是在性能损失下面,它和空转以及小停机一起构成了性能损失。</span></p><p style="margin-bottom:16px;text-indent:35px"><img src="//cdn-2c-02.industics.com/public/upload/image/20210413/1618301491398524.png" alt="图片" width="273" height="224" style="width: 273px; height: 224px;"/></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">整个速度低下损失还有<strong>两层含义</strong>:</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">第一层含义是机器设备的理论设计速度与实际运行速度之间的差异所产生的损失。通常来讲实际运转是低于理论设计的速度的。比如说,机器设备设计的时候是每分钟六百转,但是实际上它每分钟只能爬到五百转,那么它在这方面的性质损失就已经达到了百分之十多;</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">第二层含义,是指设计速度落后于现在技术水平所应该达到的速度。比如说,一个机器设备设计的速度是每分钟六百转,但以现有的技术水平和现有的投资,本可以达到七百,却因为我设计出了问题,造成了我的速度损失。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">在两层含义的对比中,第二层含义明显就具有了前瞻性,以及精益的持续改进性。所以说,第二层应该是更高一层的性能损失的考虑。给大家举一些关于性能损失的例子,比如说冲压机的SPM也就是Strokes/Minutes,也就是说冲压机每分钟大约是有多少个行程?如果SPM等于六十,那么也就是说一分钟会出现六十次。如果冲压机设计的时候是六十,但是实际上只爬到了五十,这就是性能损失。这其中的原因也是多种多样,可能是机器设备老旧,也可能是传动系统出现了问题等等……但是如果公司TPM做得不好,那么这种损失你就得长期忍受下去。<br/> </span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">关于性能损失,有一个非常重要的考核指标,叫做性能运转率。它等于理论的周期时间除以实际的周期时间,再乘以实际的周期时间乘以加工数除以运转时间。</span></p><p style="margin-bottom:16px;text-indent:35px"><img src="//cdn-2c-02.industics.com/public/upload/image/20210413/1618301606600416.png" alt="图片" width="275" height="210" style="width: 275px; height: 210px;"/><br/></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">在此基础上,以数学的方法来看待这个公式,进行约分之后,就变成了理论CT乘以加工数除以运转时间。换句话说,如果衡量一个机器设备的性能运转率,就用他的理论Cycle Time。比如说,加工时间一秒钟,然后加工数量加工了一千个,那么就一秒和一千个,也就是理论上,如果加工这一千个工件大约需要一千秒,但是实际上运转了两千秒,那么性能运转率也就百分之五十,如果性能运转率是百分之五十,那么整个OEE基本上可能也就百分之二十三十了,因为我们整个OEE是有三个因子组成的,大家是知道的对不对?</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">最后,Tonii老师给大家出了一个思考题:如果一个冲压机设计的SPM是6,这意味着一分钟可以动作六次, Cycle Time是十秒钟。它作为这个冲压机是在整个连续流产线当中的一个工序,它不为其他的产线去服务。<span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0); background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;">那么,这个产线的TT节拍时间就是十五秒,也就是机器设备的CT是十秒,但是产线的TT是十五秒,应该怎么样去开这台冲压机呢?</span></span></p><p style="margin-bottom:16px;text-indent:35px"><span style="color: rgb(0, 0, 0); font-size: 17px; letter-spacing: 2px; text-indent: 43px;">今天我们就讲到这里,谢谢大家!</span></p></section></section></section></section><section powered-by="xiumi.us" style="white-space: normal; margin: 0px; padding: 0px; color: rgb(51, 51, 51); max-width: 100%; box-sizing: border-box; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); text-align: center; line-height: 2; overflow-wrap: break-word !important;"><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important; text-align: center;"><span style="color: rgb(0, 0, 0);">想听Tonii老师的课程?</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; 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