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overflow-wrap: break-word !important;"><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important;"><span style="color: rgb(0, 0, 0); font-size: 18px;"><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;">025<strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; letter-spacing: 0.544px; overflow-wrap: break-word !important;">『</strong></strong><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; letter-spacing: 0.544px; overflow-wrap: break-word !important;"><span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px; letter-spacing: 0.544px; text-align: left; text-indent: 32px;">启动与生产损失</span></strong></strong><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;">』</strong></span></p></section></section></section></section></section></section></section></section><p></p><section powered-by="xiumi.us" style="white-space: normal; margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); overflow-wrap: break-word !important;"><section style="margin: 15px 0px -15px; padding: 0px; max-width: 100%; box-sizing: border-box; align-items: center; display: flex; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; vertical-align: bottom; width: auto; flex: 1 0 1px; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 0px; 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max-width: 100%; box-sizing: border-box; display: inline-block; width: 10px; height: 30px; vertical-align: top; overflow: hidden; border-width: 0px; box-shadow: rgb(0, 0, 0) 0px 0px 0px; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 10px 0px 0px; padding: 0px; max-width: 100%; box-sizing: border-box; font-size: 0px; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 10px; height: 10px; vertical-align: top; overflow: hidden; background-color: rgb(255, 202, 0); border-width: 5px; border-radius: 0px; border-style: solid; border-color: rgb(255, 202, 0); box-shadow: rgb(255, 255, 255) 1px 1px 0px inset; line-height: 0; letter-spacing: 0px; overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box !important; overflow-wrap: break-word !important;"/></section></section></section></section></section></section></section></section></section></section><section powered-by="xiumi.us" style="white-space: normal; margin: 0px 0px 10px; padding: 0px; max-width: 100%; box-sizing: border-box; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 677px; vertical-align: top; border-color: rgb(255, 211, 171) rgb(255, 202, 0) rgb(255, 202, 0); border-width: 1px; border-radius: 0px; border-style: none solid solid; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 20px 0px 13px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 10px; max-width: 100%; box-sizing: border-box; color: rgb(240, 176, 121); line-height: 1.8; letter-spacing: 1.8px; overflow-wrap: break-word !important;"><p style="margin-top: 0px; margin-bottom: 0px; margin-left: 16px; padding: 0px; clear: both; text-indent: 21px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><span style="letter-spacing: 2px; font-size: 17px; color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-family: &quot;思源黑体 CN Regular&quot;;">各位朋友大家好，欢迎来到Tonii老师精益讲堂，接下来Tonii老师将带领大家进入，每天5分钟，精益伴你行系列课程。</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; text-indent: 43px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><span style="color: rgb(0, 0, 0);"><span style="margin: 0px; padding: 0px; letter-spacing: 2px; font-size: 17px;">今天我们要学习的是</span><strong style="margin: 0px; padding: 0px;"><span style="letter-spacing: 2px; font-size: 17px; margin: 0px; padding: 0px; font-family: &quot;思源黑体 CN Bold&quot;;">启动与生产损失</span></strong><strong style="margin: 0px; padding: 0px;"><span style="margin: 0px; padding: 0px; letter-spacing: 2px; font-size: 17px;">。</span></strong></span></p><p style=";text-align:justify;text-justify:inter-ideograph;text-indent:42px;background:white"><strong><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black;letter-spacing:2px">什么是启动和生产损失呢？</span></strong><strong style="letter-spacing: 1.8px;"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black;letter-spacing:2px">&nbsp;</span></strong></p><p style=";text-align:justify;text-justify:inter-ideograph;text-indent:42px;background:white"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black;letter-spacing:2px">它是指设备停止一段时间后再开始生产，直到设备正常运转、可稳定地生产良品为止在时间上的损失以及此时间内所发生的不良品、修复等产量上的损失。在整个OEE分解矩阵当中，它和报废和重工同样属于不良损失范畴之内。如果在这一点上发生了设备的损失，通常会记在不良品上。</span><span style="color: black; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; font-size: 17px; letter-spacing: 2px;">&nbsp;</span></p><p style=";text-align:justify;text-justify:inter-ideograph;text-indent:42px;background:white"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black;letter-spacing:2px">启动和生产损失跟架模和调整损失非常相似，但也有不同。<strong><span style="font-family:&#39;思源黑体 CN Regular&#39;,sans-serif">不同点</span></strong>在于架模调整，通常是没有长时间关机，可能是生产A，然后停下来生产B，但是启动和生产损失可能是停了一两天，甚至一两个月之后，那么对有些机械设备他们的绩效或者是他们的Performance还是不一样的，所以单独把它拎出来了。那么很多人会问，为什么架模调整属于停止损失或者是说这个启动和生产损失是属于不良损失呢？其实Tonii老师在这一点上也考虑了很多，主要是六大损失和这个三个维度要做到一个平衡，有些牵强，无论是放在停止损失还是不良损失，都是损失。所以说我们都是需要努力的去消除它的。</span><span style="color: black; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; font-size: 17px; letter-spacing: 2px;">&nbsp;</span></p><p style=";text-align:justify;text-justify:inter-ideograph;text-indent:42px;background:white"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black;letter-spacing:2px">那么接下来我们来看一下它的两个维度：</span></p><p style=";text-align:justify;text-justify:inter-ideograph;text-indent:42px;background:white"><strong><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black;letter-spacing:2px">第一个维度</span></strong><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black;letter-spacing:2px">就是说机器设备一旦停止下来再启动通常要好久才能启动。Tonii老师以前在英特尔工作过，当时我工作的领域叫TPO，叫测试区域，当时底下有六十多台，一百七十万美金一台，芯片测试机器，这些测试机器通常从关机到挺起来没有4-6个小时是不可以的。我们当时生产分为四个班，ABCD，一周七天，一天二十四小时是不能停机的，一旦停机再启动时间太长了，而且启动之后你会发现，四十多台机器，可能有一半开始都不能工作，还得去修理去调整。</span></p><p style=";text-align:justify;text-justify:inter-ideograph;text-indent:42px;background:white"><strong><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black;letter-spacing:2px">第二个维度</span></strong><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black;letter-spacing:2px">就是由于这些机器设备还需要加工暖机等其他原因，在启动过程当中通常都要试生产几件东西，试生产的东西质量也通常是不合格的，所以说把它放在不良损失这边。从下图我们可以看出，启动和生产损失与调整与架模损失之间的差别，整个调整架模是从这里开始的，是从上一批良品结束到降速到换模到下一批良品出现，这一段时间我们都称为换模时间，那么我们启动基本上没有这边，可能是由于过年或者是最近的产能过剩，停止一些机器，整个过去这一段时间机器都在这里停止，叫做cool down，也就是冷停机。再启动的时候，在启动过程当中，机器设备就要用好长时间才能够达到运行状态。在这个状态当中，要不断地校验、调整，那么不良品也就是在这个过程中出现的。</span></p><p style=";text-align:justify;text-justify:inter-ideograph;text-indent:35px;background:white"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black;letter-spacing:2px"><img src="//cdn-2c-02.industics.com/public/upload/image/20210413/1618303915758168.jpeg" alt="图片" width="267" height="174" style="width: 267px; height: 174px;"/>&nbsp;</span></p><p style=";text-align:justify;text-justify:inter-ideograph;text-indent:42px;background:white"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black;letter-spacing:2px">对于整个这个不良品损失这一块，我们有一个非常关键的KPI考核指标——<strong><span style="font-family:&#39;思源黑体 CN Regular&#39;,sans-serif">良品率</span></strong>。良品率就是说我们加工的零件或者是产品个数减去不良品的个数，除以总共加工量。我们在这一段时间，一共生产了一万件产品，不良件一千，一万减一千除以一万，良品率就是百分之九十。</span></p><p style=";text-align:justify;text-justify:inter-ideograph;text-indent:42px;background:white"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black;letter-spacing:2px"><br/></span></p><p style=";text-align:justify;text-justify:inter-ideograph;text-indent:42px;background:white"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black;letter-spacing:2px"></span></p><p style="margin-top: 0px; margin-bottom: 0px; color: rgb(240, 176, 121); font-size: medium; letter-spacing: 1.8px; white-space: normal; padding: 0px; max-width: 100%; clear: both; min-height: 1em; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; background-color: rgb(255, 255, 255); text-indent: 43px; box-sizing: border-box !important; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; max-width: 100%; font-size: 17px; letter-spacing: 2px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial; color: rgb(0, 0, 0); box-sizing: border-box !important; overflow-wrap: break-word !important;">今天我们就讲到这里，谢谢大家！</span></p><p style="margin-top: 0pt; margin-bottom: 0pt; padding: 0px; clear: both; text-align: justify; text-indent: 32.25pt; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;"><br style="margin: 0px; padding: 0px; font-size: 17px; letter-spacing: 1.8px;"/></p></section></section></section></section><p></p><p style="white-space: normal;"><br/></p><section powered-by="xiumi.us" style="white-space: normal; margin: 0px; padding: 0px; color: rgb(51, 51, 51); max-width: 100%; box-sizing: border-box; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); text-align: center; line-height: 2; overflow-wrap: break-word !important;"><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important; text-align: center;"><span style="color: rgb(0, 0, 0);">想听Tonii老师的课程？</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important; text-align: center;"><span style="color: rgb(0, 0, 0);">想和慧工云小学妹有更多互动？</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important; text-align: center;"><span style="color: rgb(0, 0, 0);">就添加慧工云小学妹微信吧！</span></p></section><p></p><p style="white-space: normal;"><br/></p><p></p><section powered-by="xiumi.us" style="white-space: normal; margin: 10px 0px; padding: 0px; color: rgb(51, 51, 51); max-width: 100%; box-sizing: border-box; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); text-align: center; overflow-wrap: break-word !important;"><section style="margin: 0px; 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