2021年04月14日 14:04
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text-align: left; text-indent: 32px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important;"><span style="color: rgb(0, 0, 0);"><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><span style="font-size: 18px;">053</span><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; letter-spacing: 0.544px; overflow-wrap: break-word !important;"><span style="font-size: 18px;">『</span>水蜘蛛</strong></strong><strong style="font-size: 18px; margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;">』</strong></span></p></section></section></section></section></section></section></section></section><section powered-by="xiumi.us" style="white-space: normal; margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; font-family: -apple-system, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; 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padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; vertical-align: bottom; width: auto; flex: 0 0 auto; box-shadow: rgb(0, 0, 0) 0px 0px 0px; line-height: 0; letter-spacing: 0px; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; text-align: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 10px; height: 30px; vertical-align: top; overflow: hidden; border-width: 0px; box-shadow: rgb(0, 0, 0) 0px 0px 0px; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 10px 0px 0px; padding: 0px; max-width: 100%; box-sizing: border-box; font-size: 0px; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 10px; height: 10px; vertical-align: top; overflow: hidden; background-color: rgb(255, 202, 0); border-width: 5px; border-radius: 0px; border-style: solid; border-color: rgb(255, 202, 0); box-shadow: rgb(255, 255, 255) 1px 1px 0px inset; line-height: 0; letter-spacing: 0px; overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box !important; overflow-wrap: break-word !important;"/></section></section></section></section></section></section></section></section></section></section><section powered-by="xiumi.us" style="white-space: normal; margin: 0px 0px 10px; padding: 0px; max-width: 100%; box-sizing: border-box; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 677px; vertical-align: top; border-color: rgb(255, 211, 171) rgb(255, 202, 0) rgb(255, 202, 0); border-width: 1px; border-radius: 0px; border-style: none solid solid; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 20px 0px 13px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 10px; max-width: 100%; box-sizing: border-box; color: rgb(240, 176, 121); line-height: 1.8; letter-spacing: 1.8px; overflow-wrap: break-word !important;"><p style="margin-bottom: 16px; text-indent: 35px;"><a name="_Hlk59355370"></a><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; color: rgb(0, 0, 0);">各位朋友大家好。欢迎来到Tonii老师精益讲堂。接下来Tonii老师将带领大家进入每天5分钟精益伴你行系列课程。</span></p><p style="margin-bottom: 16px; text-indent: 35px;"><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; color: rgb(0, 0, 0);">今天我们学习的是<strong>水蜘蛛</strong>。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="color: rgb(0, 0, 0);"><strong><span style="color: rgb(0, 0, 0); font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif;">什么是水蜘蛛?</span></strong></span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; color: rgb(0, 0, 0);">如果各位朋友比较贴近自然,喜欢去野外,会发现春夏之交时,水塘里面有一种比蜘蛛小、能够在水面上快速行走的动物,这就是水蜘蛛。水蜘蛛一个非常大的特点,就是在水上快速的行走,就像水上漂一样。今天讲的水蜘蛛,是在生产线上专门从事生产看板,物料的准备和传递的人。因为这些人也是一刻不停的在行走、在运货,所以被形象的称之为水蜘蛛。</span></p><p style=";text-indent:43px;background:white"><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; letter-spacing: 2px; background: white; color: rgb(0, 0, 0);"><img src="//cdn-2c-02.industics.com/public/upload/image/20210414/1618382187415961.jpeg" alt="å¾ç" width="313" height="176" style="width: 313px; height: 176px;"/></span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; color: rgb(0, 0, 0);">上图是一个典型的水蜘蛛运行路线,右边是总装线和运输看板,水蜘蛛一方面会去送货,一方面收集看板卡到仓库去取货,这个就是水蜘蛛。通常只有在实行看板拉动的企业里面才有水蜘蛛。定义水蜘蛛的标准作业通常有4个步骤,每个企业大都是大同小异,今天我们就来讲一讲这4个步骤。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; color: rgb(0, 0, 0);">第1个步骤叫做<strong>发需求</strong>,当一线的操作人员去做组装或者加工的时候,发现某一个零件已经没有了,那么根据一些设定好的看板规则,他会把看板扔出去。 如果已经有了e看板,扫一下二维码,这个需求就发出去了,如果没有即把看板卡扔出去。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; color: rgb(0, 0, 0);">第2步是水蜘蛛的动作—收需求。如果没有e看板,水蜘蛛只有走到工位前才能收取看板卡,如果有了e看板,那么水蜘蛛手持PDA,随时都可以看到操作人员发出的需求。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; color: rgb(0, 0, 0);">第3步就是当水蜘蛛收到需求之后,会去仓库拣相应的货物。根据看板卡上的数量、位置以及品名,然后将相应的货物送到物料车上。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; color: rgb(0, 0, 0);">第4步就是水蜘蛛载着货物将其送到看板卡指定的位置上,完成补货。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; color: rgb(0, 0, 0);">整个4个步骤形成一个循环,通常来讲,循环的间隔越短,频次越高,对生产线上要求的空间越小,因为如果大多数的货都在仓库,就能够把有限的生产线资源用在组装上面,所以说通常来讲,对水蜘蛛的运货频次要求也比较高。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; color: rgb(0, 0, 0);">下图,是给水蜘蛛定义的路线图,左边是仓库,右边是生产线,水蜘蛛每一次出行都要按照这个路线行走才能完成一个cycle。 </span><img src="//cdn-2c-02.industics.com/public/upload/image/20210414/1618382203253009.jpeg" alt="å¾ç" width="345" height="239" style="width: 345px; height: 239px;"/><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; color: rgb(0, 0, 0);"></span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; color: rgb(0, 0, 0);">在这里面Tonii老师给大家强调几点。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; color: rgb(0, 0, 0);">第1点,从生产线的设计角度上讲,视频中那位女性一线操作员在用完物料之后把看板卡拿到线头上的行为,反映了产线设计其实是不够科学的,因为真正精益的生产是不需要员工走到线头去放看板卡的,而是直接放在工位前。这个要求生产线设计和MPH水蜘蛛的路线要配合好。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; color: rgb(0, 0, 0);">第2点,大家可以看到,视频中的男士就是水蜘蛛,他用是典型的看板卡,而不是e看板,所以他要收取看板卡。 </span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; color: rgb(0, 0, 0);">第3点,水蜘蛛在送货或者是拿空盒的时候,有一个往返走路的过程,从精益的角度上讲,这都是浪费,也就是说在水蜘蛛的标准作业当中考虑的细节还不够,如果考虑的好,通常是有定点的位置,小火车停下来,水蜘蛛只需要走一次就把所有的工作做好,不需要往复的去走。所以说这是需要改进的一点。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; color: rgb(0, 0, 0);">第4点,水蜘蛛把所有的卡片收到之后,会放到一个箱子里边,而这个箱子里面的看板卡是没有顺序的,这会导致水蜘蛛到仓库寻找相应的物料时也会出现来回走动。 比较精致的标准作业会按照顺序去放看板卡,当然如果用e看板,系统上会自动排序,保证去仓库、去补料,不需要走回头路,这块也是需要改进的。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; color: rgb(0, 0, 0);">还有一点需要大家注意,这位男士在上料的时候,每种物料是三盒。也就是说在补料的时候,不一定是用两箱,可能用三箱和四箱。Tonii老师以前也讲过,用的箱数越多,理论上占用的库存越少,但运行的过程当中出现的问题几率越大。当然了不排除在这个视频当中他依旧用的两厢系统,但是每一箱或者是每一张看板卡,对应的盒子是三盒,这块需要大家自己去看一下,没有正确与错误之分。大家知道逻辑就可以。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; color: rgb(0, 0, 0);"><br/></span></p><p style="margin-bottom: 16px; text-indent: 35px;"><span style="font-size: 17px; font-family: "思源黑体 CN Regular", sans-serif; color: rgb(0, 0, 0);">今天的课程就到这里,感谢大家!</span></p><p style="margin-bottom: 16px; text-indent: 35px;"><br/></p></section></section></section></section><p><br/></p><section powered-by="xiumi.us" style="white-space: normal; margin: 0px; padding: 0px; color: rgb(51, 51, 51); max-width: 100%; box-sizing: border-box; font-family: -apple-system, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); text-align: center; line-height: 2; overflow-wrap: break-word !important;"><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important; text-align: center;"><span style="color: rgb(0, 0, 0);">想听Tonii老师的课程?</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important; text-align: center;"><span style="color: rgb(0, 0, 0);">想和慧工云小学妹有更多互动?</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important; text-align: center;"><span style="color: rgb(0, 0, 0);">就添加慧工云小学妹微信吧!</span></p></section><section powered-by="xiumi.us" style="white-space: normal; margin: 10px 0px; padding: 0px; color: rgb(51, 51, 51); max-width: 100%; box-sizing: border-box; font-family: -apple-system, BlinkMacSystemFont, "Helvetica Neue", "PingFang SC", "Hiragino Sans GB", "Microsoft YaHei UI", "Microsoft YaHei", Arial, sans-serif; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); text-align: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; vertical-align: middle; display: inline-block; line-height: 0; width: 101.547px; overflow-wrap: break-word !important;"><img data-ratio="1" src="https://cdn-2c-02.industics.com/public/upload/image/20210329/1617009396850171.gif" data-type="gif" data-w="300" width="100%" style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; background-color: rgb(238, 237, 235); border-width: 1px; border-style: solid; border-color: rgb(238, 237, 235); background-size: 22px; background-position: center center; background-repeat: no-repeat; vertical-align: middle; height: auto !important; 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