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margin-bottom: 0px; text-align: left; text-indent: 32px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important;"><span style="color: rgb(0, 0, 0);"><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><span style="font-size: 18px;">052</span><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; letter-spacing: 0.544px; overflow-wrap: break-word !important;"><span style="font-size: 18px;">『</span>安置轮</strong></strong><strong style="font-size: 18px; margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;">』</strong></span></p></section></section></section></section></section></section></section></section><p><br/></p><section powered-by="xiumi.us" style="white-space: normal; margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; 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padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; vertical-align: bottom; width: auto; flex: 0 0 auto; box-shadow: rgb(0, 0, 0) 0px 0px 0px; line-height: 0; letter-spacing: 0px; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; text-align: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 10px; height: 30px; vertical-align: top; overflow: hidden; border-width: 0px; box-shadow: rgb(0, 0, 0) 0px 0px 0px; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 10px 0px 0px; padding: 0px; max-width: 100%; box-sizing: border-box; font-size: 0px; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 10px; height: 10px; vertical-align: top; overflow: hidden; background-color: rgb(255, 202, 0); border-width: 5px; border-radius: 0px; border-style: solid; border-color: rgb(255, 202, 0); box-shadow: rgb(255, 255, 255) 1px 1px 0px inset; line-height: 0; letter-spacing: 0px; overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box !important; overflow-wrap: break-word !important;"/></section></section></section></section></section></section></section></section></section></section><section powered-by="xiumi.us" style="white-space: normal; margin: 0px 0px 10px; padding: 0px; max-width: 100%; box-sizing: border-box; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 677px; vertical-align: top; border-color: rgb(255, 211, 171) rgb(255, 202, 0) rgb(255, 202, 0); border-width: 1px; border-radius: 0px; border-style: none solid solid; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 20px 0px 13px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 10px; max-width: 100%; box-sizing: border-box; color: rgb(240, 176, 121); line-height: 1.8; letter-spacing: 1.8px; overflow-wrap: break-word !important;"><p style="margin-bottom: 16px; text-indent: 35px;"><a name="_Hlk59355370"></a><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">各位朋友大家好。欢迎来到Tonii老师精益讲堂。接下来Tonii老师将带领大家进入每天5分钟精益伴你行系列课程。</span></p><p style="margin-bottom: 16px; text-indent: 35px;"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">今天我们学习的是<strong>安置轮</strong>。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="color: rgb(0, 0, 0);"><strong><span style="color: rgb(0, 0, 0); font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif;">什么是安置轮？</span></strong></span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">安置轮是在设备换模批量加工类生产当中进行排程的一种方式。安置轮应用在需要换模，并且是需要批量加工的设备上。各位如果留意过的话，会发现在一些机加工的企业或车间的大型设备中都能看到安置轮。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">存放/设计安置轮的最大的目标就是让安置轮快速转动。转得越快，生产越平稳，生产的柔性越好。那么怎么样才能让轮子快速的转动起来？有4个条件：</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">第1点是单件流，如果生产是按照单件流（前道工序或后道工序）模式来的，那么轮子转的就快。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">第2点是价格和订货量之间的协议，也就是和供应商之间的协议，这块在很大程度上决定轮子是快速转还是慢速转。 </span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">第3点是要聚焦客户需求，也就是对客户进行管理的时候，客户的需求决定了安置轮的轮子转的是快还是慢。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">最后1点就是柔性之基——快速换模，这是安置轮能否快速转动的基础条件。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">整个安置轮看上去非常简单，但是实际上它的计算过程非常复杂。接下来tonii老师通过一个例子，带着大家一起去看一看如何设置安置轮。通常来讲，设置一个安置轮需要8个步骤：</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">第1步就是确定设备的ADU（日均需求量）,如果ADU=600件，即一天需求的零件是600件。 </span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">第2步是确定单件零件的加工时间，比如说PT (加工时间)为1分钟。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">第3步是计算该设备每日可用的时间（净操作时间），比如一个班次是8个小时，480分钟其中有两次15分钟的休息，一次15分钟的清洁时间，还有一次15分钟的SIM时间，那么每一个班次真正有效的净操作时间是420分钟。 假设每天两个班次，那么每日的可用时间就是840分钟。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">第4步是计算用于换模的时间，即把净操作时间减去加工的时间，840-600*1=240分钟，也就是说一天中有240分钟可以用来换模。 </span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">第5步就是确定机器单次换模的时间，比如说a换成b，b换成c，c换成d，不同类型的产品需要不同的模具，那么换模的时间也会不同。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">第6步是计算单日可以换模的次数。比如一天中有有240分钟可以用来换模，每一次换模的时间平均下来大约是10分钟，一天就可以换24次模具。 </span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">第7步就是确定该设备要生产零件的种类数，比如说一台设备上有24种产品（零件）可以生产，那么这里的数字就是24。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="color: rgb(0, 0, 0);"><span style="color: rgb(0, 0, 0); font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif;">最后一步就是计算安置轮的前置时间（旋转一周的时间），即用生产零件的种类数</span><span style="color: rgb(0, 0, 0); font-size: 17px; font-family: &quot;Segoe UI Emoji&quot;, sans-serif;">➗</span><span style="color: rgb(0, 0, 0); font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif;">单日可以换模的次数，24÷24=1，意味着安置轮一天可以旋转一圈。 </span></span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">大家看下图的安置轮，一天走一圈，从a1做到c2，一天可以完成这一个循环，这一个循环恰恰好好是600件。 </span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);"><br/></span><img src="//cdn-2c-02.industics.com/public/upload/image/20210414/1618382038843537.jpeg" alt="图片" width="367" height="298" style="width: 367px; height: 298px;"/><span style="color: rgb(0, 0, 0); font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif;"><br/></span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="color: rgb(0, 0, 0); font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif;">实际上安置轮计算起来是非常有难度的，因为不同零件的加工件数、加工时间可能会有一些差距，另外一个不同型号的产品换模时间也有所差异，所以最后计算起来就相当有难度。但是一旦把这个算好了之后，应用安置轮去指导机器设备生产就会变得非常平稳非常有弹性。</span></p><p style="margin-top:16px;margin-right:0;margin-bottom: 16px;margin-left:0;text-indent:35px"><span style="color: rgb(0, 0, 0); font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif;"><br/></span></p><p style="margin-bottom: 16px; text-indent: 35px;"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);">今天的课程就到这里，感谢大家！</span></p><p style="margin-bottom: 16px; text-indent: 35px;"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: rgb(0, 0, 0);"><br/></span></p></section></section></section></section><p><br/></p><section powered-by="xiumi.us" style="white-space: normal; margin: 0px; padding: 0px; color: rgb(51, 51, 51); max-width: 100%; box-sizing: border-box; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); text-align: center; line-height: 2; overflow-wrap: break-word !important;"><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important; text-align: center;"><span style="color: rgb(0, 0, 0);">想听Tonii老师的课程？</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important; text-align: center;"><span style="color: rgb(0, 0, 0);">想和慧工云小学妹有更多互动？</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important; text-align: center;"><span style="color: rgb(0, 0, 0);">就添加慧工云小学妹微信吧！</span></p></section><p><br/></p><section powered-by="xiumi.us" style="white-space: normal; margin: 10px 0px; padding: 0px; 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