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margin-bottom: 0px; text-align: left; text-indent: 32px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important;"><span style="color: rgb(0, 0, 0); font-size: 18px;"><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;">046<strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; letter-spacing: 0.544px; overflow-wrap: break-word !important;">『<span style="color: rgb(0, 0, 0);">平准化盒</span></strong></strong><strong style="font-size: 18px; margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;">』</strong></span></p></section></section></section></section></section></section></section></section><p></p><section powered-by="xiumi.us" style="white-space: normal; margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; 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overflow: hidden; background-color: rgb(255, 202, 0); border-width: 5px; border-radius: 0px; border-style: solid; border-color: rgb(255, 202, 0); box-shadow: rgb(255, 255, 255) 1px 1px 0px inset; line-height: 0; letter-spacing: 0px; overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box !important; overflow-wrap: break-word !important;"/></section></section></section></section></section></section></section></section></section></section><section powered-by="xiumi.us" style="white-space: normal; margin: 0px 0px 10px; padding: 0px; max-width: 100%; box-sizing: border-box; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 677px; vertical-align: top; border-color: rgb(255, 211, 171) rgb(255, 202, 0) rgb(255, 202, 0); border-width: 1px; border-radius: 0px; border-style: none solid solid; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 20px 0px 13px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 10px; max-width: 100%; box-sizing: border-box; color: rgb(240, 176, 121); line-height: 1.8; letter-spacing: 1.8px; overflow-wrap: break-word !important;"><p style="margin-bottom:16px;text-indent:35px"><a name="_Hlk59355370"></a><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">各位朋友大家好。欢迎来到Tonii老师精益讲堂。接下来Tonii老师将带领大家进入每天5分钟精益伴你行系列课程。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">今天我们学习的是<strong>平准化盒</strong>。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">在过去的讲解当中，Tonii老师已经跟大家分享过，在JIT的前进路上，平准化是迈不过去的坎。那么对于如何实现平准化，会有一些方式方法。在这里面Tonii老师列出了对于小批量、多品种的生产通常用的三种方法。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="color: black; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; font-size: 17px; letter-spacing: 1.8px;">第1种方法就是设备换模批量加工类，适用安置轮排产。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">第2种方法就是装配线换模批量加工类，通常用红、黄、绿方法进行排产，红黄绿就是Tonii老师以前在生产看板中讲过的，当生产看板卡落在绿区的时候，可以不用加工，落在黄区时就要加工，到红区的时候生产就已经断线了。所以说在这种生产模式当中相对比较简单，但是它需要备有一定的库存。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="color: black; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; font-size: 17px; letter-spacing: 1.8px;">第3种方式也是今天我们要着重讲的方式。总装加工类，这种情形下，我们通常可以用均衡化盒或者是平准化盒来进行平准化操作。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">在讲平整化盒之前，我们还是先通过一个例子讲一讲怎么样进行平准化。</span></p><p style="margin-bottom:16px;text-indent:35px"><img src="//cdn-2c-02.industics.com/public/upload/image/20210414/1618380500189155.jpeg" alt="图片" width="313" height="131" style="width: 313px; height: 131px;" border="0" vspace="0" title="图片"/><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">&nbsp;</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">如上图，有一条生产线可以产四种产品， a、b、c、d，月产量、日产量以及生产比例，相对的节拍时间都列出来了。如果不进行平准化，而是以一个月为单位进行批量排产，那么就前半个月做a,接下来20%的时间做b，再做c，最后是d，一个月下来正好是把abcd4种产品全做好。但是这种情况就会需要大量的库存，因为是批量生产，会导致交货期比较长。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">&nbsp;</span><span style="color: black; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; font-size: 17px; letter-spacing: 1.8px;">如果以周为单位进行批量生产，那么就是前半周做a，后半周的时间做b再做c最后做d。那么一周下来abcd都做了总量的1/4，如果排产的颗粒度小到天，一天分白班和夜班，那么就是白班当中50%的时间拿出来生产a，剩下的时间生产bcd。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="color: black; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; font-size: 17px; letter-spacing: 1.8px;">而平准化生产和批量生产是完全不一样的。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">Tonii</span><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">老师列出了两种情形。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">第1种就是以一台为颗粒度的平准化生产，它的顺序是ab、ac、ad、ab、ac……。在这一个循环里面，50%的时间在生产a，20%时间在生产b，20%时间生产c， 10%的时间在生产d。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">第2种就是以5台为单位量或者是小批量进行平准化生产，它其实跟上一种方式是一样的，只不过是把a变成5 a，把b变成5b这样依次做下来，这就是平准化。</span><span style="color: black; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; font-size: 17px; letter-spacing: 1.8px;">&nbsp;</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">平准化是一个讲起来非常容易理解，但是做起来非常难的一种精益工具或者学问。通常来讲我们做平准化kaizen的时候，都是需要生产、工艺、计划的人一起去研究，一起去做这个顺序。而在这个例子里面Tonii老师是给它简化了的，只列举了4种产品，假设每一种产品的生产时间差不多的，而且已经提前知道了每一种的生产比例等等，很多先决的条件这里面都列出来了， 所以说再去排平准化相对容易，但是实际当中有各种各样的问题，有各种各样的约束条件，会非常难。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">讲完如何去做平准化，接下来讲一讲平准化盒是怎么样操作的。它的操作流程是什么。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">其实如果你听过Tonii老师以前的课程，你可以把这个平准化盒理解为循序和看板的两种结合体，平准化盒就是用循序，也就是说哪个时间段生产什么是固定下来的，当然了固定的逻辑一定跟前面的平准化，跟后续工序的提前期是相吻合的。那么这一部分你可以认为循序，然后接下来无论是前工序还是后续工序，都是由看板来触发生产的。</span></p><p style="margin-bottom:16px;text-align:center;text-indent:35px"></p><p style="margin-bottom: 16px; text-indent: 35px;"><span style="color: black; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; font-size: 17px; letter-spacing: 1.8px;">比如说前道工序，当7点开始的时候，拿到s卡（生产看板），按照生产看板上的数量和规格去做生产，生产完之后存到一个暂存区，那么后端会用取货看板或者是运输看板，到存货区里，拿相应的s件或p件回到总装线去生产。</span><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black"><br/></span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">&nbsp;<img src="//cdn-2c-02.industics.com/public/upload/image/20210414/1618380553174024.jpeg" alt="图片" width="356" height="220" style="width: 356px; height: 220px;"/></span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">其实整个图的逻辑是比较简单的，总结起来就是平准化盒这边用到的是以前讲的循序的理论基础，前道工序这边是用生产看板的理论基础，后道工序主要是用到运输看板理论基础，这就是整个平准化盒的运行逻辑。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">看上去非常简单，但是实际上操作起来相当复杂。不过现在的MES系统（生产执行系统），把平整化的逻辑都给做到了系统里面，直接就会告诉大家什么时候生产某种产品，生产多少，也就是说把这些理论的逻辑，或者是精益的工具已经集成到了数字化系统当中。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">这也导致现在的人越来越多的知道怎么去做，却不知道内在的理论逻辑，因为现在的数字化已经在很大程度上把逻辑都给固化下来了。比如说以后要讲的看板也就是这个道理。大家其实已经不知道看板的运行逻辑了，因为已经都集成到e看板里面去了。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black"><br/></span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">今天的课程就到这里，感谢大家！</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black"><br/></span></p></section></section></section></section><p></p><p style="white-space: normal;"><br/></p><p></p><section powered-by="xiumi.us" style="white-space: normal; margin: 0px; padding: 0px; color: rgb(51, 51, 51); max-width: 100%; box-sizing: border-box; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); text-align: center; line-height: 2; overflow-wrap: break-word !important;"><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important; text-align: center;"><span style="color: rgb(0, 0, 0);">想听Tonii老师的课程？</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important; text-align: center;"><span style="color: rgb(0, 0, 0);">想和慧工云小学妹有更多互动？</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; 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