<section powered-by="xiumi.us" style="white-space: normal; margin: 10px 0px; padding: 0px; max-width: 100%; box-sizing: border-box; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); text-align: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 5px 0px 20px; max-width: 100%; box-sizing: border-box; display: inline-block; min-width: 10%; vertical-align: top; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; min-width: 10%; vertical-align: top; border-width: 2px; border-radius: 0px; border-style: dashed; 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margin-bottom: 0px; text-align: left; text-indent: 32px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important;"><span style="color: rgb(0, 0, 0); font-size: 18px;"><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;">048<strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; letter-spacing: 0.544px; overflow-wrap: break-word !important;">『PLT</strong></strong><strong style="font-size: 18px; margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;">』</strong></span></p></section></section></section></section></section></section></section></section><p><br/></p><section powered-by="xiumi.us" style="white-space: normal; margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; 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overflow: hidden; background-color: rgb(255, 202, 0); border-width: 5px; border-radius: 0px; border-style: solid; border-color: rgb(255, 202, 0); box-shadow: rgb(255, 255, 255) 1px 1px 0px inset; line-height: 0; letter-spacing: 0px; overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box !important; overflow-wrap: break-word !important;"/></section></section></section></section></section></section></section></section></section></section><section powered-by="xiumi.us" style="white-space: normal; margin: 0px 0px 10px; padding: 0px; max-width: 100%; box-sizing: border-box; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 677px; vertical-align: top; border-color: rgb(255, 211, 171) rgb(255, 202, 0) rgb(255, 202, 0); border-width: 1px; border-radius: 0px; border-style: none solid solid; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 20px 0px 13px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 10px; max-width: 100%; box-sizing: border-box; color: rgb(240, 176, 121); line-height: 1.8; letter-spacing: 1.8px; overflow-wrap: break-word !important;"><p style="margin-bottom: 16px; text-indent: 35px;"><a name="_Hlk59355370"></a><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: black;">各位朋友大家好。欢迎来到Tonii老师精益讲堂。接下来Tonii老师将带领大家进入每天5分钟精益伴你行系列课程。</span></p><p style="margin-bottom: 16px; text-indent: 35px;"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: black;">今天我们学习的是<strong>PLT</strong>。</span></p><p style="margin-bottom:16px;text-indent:35px"><strong><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">PLT</span></strong><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">（Process Lead Time）是一个非常基础性的概念，可以翻译为<strong>流程的提前期</strong>，是指一项工作从进入到一个流程到完成该流程所有步骤所需要的时间。通常来讲，当一项工作进入一个流程，会先进入战略缓存区，即为了确保流程是满负荷运转，在进口这边会有更多的工作在等待，这块就是战略缓存区。有战略缓存一定会出现等待现象。当然了，在各个工序之间，各个加工环节之间也有可能出现等待。在这个流程当中还有加工的时间（真正的增值时间），加工成为成品再发运出去。这一段的时间就叫做提前期。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">所以说提前期是一个有着非常清晰范围的一个概念。谈提前期一定要先定义好提前期是从哪里开始到哪里结束。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">那么怎么样去计算一件产品或者是一项工作在一个流程当中的所需要的时间（提前期）？在前几讲当中，Tonii老师给大家讲过一个非常有名的律特法则。根据律特法则，一个流程的提前期，等于流程内所有在制品的数量除以产出率。以下图为例，流程的提前期是多少？</span></p><p style="margin-bottom:16px;text-indent:28px"><img src="//cdn-2c-02.industics.com/public/upload/image/20210414/1618380851328784.jpeg" alt="图片" width="326" height="175" style="width: 326px; height: 175px;"/></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">假如说管状流程内的在制品一共有100件，产出率每天30件。那么所有的进入流程的工作的提前期就是100÷30，也就是3.3天。算一个流程的PLT，通常都是用这种方式。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="color: black; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; font-size: 17px; letter-spacing: 1.8px;">在这里Tonii老师问大家一个问题，不知道你有没有去静心的去思考， 如果进入流程的都是同一种产品或同一种工作, PLT是100÷30很容易解释。但是如果进到流程的是不同种产品或者是不同种工作，怎么样去计算提前期呢？一条生产线不可能只生产一种产品，可能有四五种产品同时在生产。但是对于某一种产品，在制品可能就是10件、20件，那么在这种情况下，怎么样去算提前期？</span><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black"><br/></span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">带着这个疑问我们一起认识一下<strong>CTI</strong>这个概念。</span></p><p style="margin-bottom:16px;text-indent:35px"><img src="//cdn-2c-02.industics.com/public/upload/image/20210414/1618380867322921.jpeg" alt="图片" width="324" height="95" style="width: 324px; height: 95px;"/></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">这个概念与PLT高度相关。那么什么是CTI呢？CTI就是cycle time interval，周期间隔时间，从这名字上看非常容易理解，周期的间隔时间，是指在流程当中某个特定的任务（工作）的加工间隔。也就是上面Tonii老师提到的这个情形，有abcd四种产品进入到流程，如何单独计算a产品、b产品、c产品、d产品的提前期。因为有的时候是做一段a又做一段b又做一段c又做一段d然后回头再去做a，这也就是我们讲的非常重要的一个概念平准化。也有可能是把整个a、b、c都做完，那么在这一段时期内，如果是后者的话，就不存在CTI。但是如果是前者根据某种策略做好平准化，就存在CTI。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">CTI</span><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">是怎么计算的？它的计算公式与PLT非常相似。</span></p><p style="margin-bottom:16px;text-indent:35px"><img src="//cdn-2c-02.industics.com/public/upload/image/20210414/1618380885426043.jpeg" alt="图片" width="313" height="118" style="width: 313px; height: 118px;" border="0" vspace="0" title="图片"/><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black"><br/></span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">Batch</span><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">就是一个产品（工作）的加工批量。这个在做平准化的时候计算过，比如说一批是5个，或者一批是10个，一批是20个；Batch再乘以Yield，Yield在不同的地方有不同的意义，在这里是指的成品率。成品率是一批次的产品（工作）进去，能够合格出来的数量。比如说80%，90%就意味着投进去10个工作或者10个产品，有8个或9个是合乎条件的成品。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">分母是demand（预测的需求量）而不是产出率，产出率是流程每天或每小时实际上能产出多少，而demand是预测出来的数量。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">仍以上图为例：</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">管状物是一个流程，左边是原材料进，右边是成品出，有三种产品， a 、b 、c，根据平准化原则，原材料进入时是按照ab、ac、ab、ac的顺序。记住 CTI不是一个流程的加工间隔，而是特定的一个产品或工作，都有一个CTI。对于a产品，CTI其实就是多长时间进一个a产品，对于我b产品就是多长时间进一个b产品，对于c来讲就是多长时间进一个c的产品。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">那么再回头看看Tonii老师刚才的问题，如果一个流程很多种产品或者很多种任务同时在加工，并且它是符合平准化要求的。那么这时他的提前期PLT怎么计算呢？有两种方式，一种是比较复杂的，用某一个产品的加工的PLT再加上CTI进行计算。</span><span style="color: black; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; font-size: 17px; letter-spacing: 1.8px;">&nbsp;</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black">还有一种方式，要跳出这个问题看问题，就比较简单了。即不管一个流程当中有多少种产品，数清楚里边的所有的在制品件数，最好是把它折合成为一个标准产品的件数。比如说有a b c d e五种产品，假设以a为标准产品，把所有的产品都折合成为a的数量，再把产出率折合成为a产品的产出率，还是用PLT等于WIP除以产出率这个公式去计算,也就是不管一个流程要做多少产品，抓其本质，不看细节，就能够很清楚的去计算一个流程的PLT。</span></p><p style="margin-bottom:16px;text-indent:35px"><span style="font-size:17px;font-family:&#39;思源黑体 CN Regular&#39;,sans-serif;color:black"><br/></span></p><p style="margin-bottom: 16px; text-indent: 35px;"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: black;">今天的课程就到这里，感谢大家！</span></p><p style="margin-bottom: 16px; text-indent: 35px;"><span style="font-size: 17px; font-family: &quot;思源黑体 CN Regular&quot;, sans-serif; color: black;"><br/></span></p></section></section></section></section><p><br/></p><section powered-by="xiumi.us" style="white-space: normal; margin: 0px; padding: 0px; color: rgb(51, 51, 51); max-width: 100%; box-sizing: border-box; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); text-align: center; line-height: 2; overflow-wrap: break-word !important;"><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important; text-align: center;"><span style="color: rgb(0, 0, 0);">想听Tonii老师的课程？</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important; text-align: center;"><span style="color: rgb(0, 0, 0);">想和慧工云小学妹有更多互动？</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important; text-align: center;"><span style="color: rgb(0, 0, 0);">就添加慧工云小学妹微信吧！</span></p></section><section powered-by="xiumi.us" style="white-space: normal; margin: 10px 0px; padding: 0px; color: rgb(51, 51, 51); max-width: 100%; box-sizing: border-box; font-family: -apple-system, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); text-align: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; vertical-align: middle; display: inline-block; line-height: 0; width: 101.547px; overflow-wrap: break-word !important;"><img data-ratio="1" src="https://cdn-2c-02.industics.com/public/upload/image/20210329/1617009396850171.gif" data-type="gif" data-w="300" width="100%" style="margin: 0px; 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