003-周期时间

2021年03月16日 13:03

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padding: 0px; max-width: 100%; font-size: 20px; color: rgb(0, 0, 0); box-sizing: border-box !important; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;">003:</strong><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;">『周期时间』</strong></span></p></section></section></section></section></section></section></section></section></section><p></p><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; color: rgb(51, 51, 51); text-align: justify; white-space: normal; max-width: 100%; box-sizing: border-box; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); overflow-wrap: break-word !important;"><section style="margin: 15px 0px -15px; 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padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; vertical-align: bottom; width: auto; flex: 0 0 auto; box-shadow: rgb(0, 0, 0) 0px 0px 0px; line-height: 0; letter-spacing: 0px; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; text-align: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 10px; height: 30px; vertical-align: top; overflow: hidden; border-width: 0px; box-shadow: rgb(0, 0, 0) 0px 0px 0px; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 10px 0px 0px; padding: 0px; max-width: 100%; box-sizing: border-box; font-size: 0px; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 10px; height: 10px; vertical-align: top; overflow: hidden; background-color: rgb(255, 202, 0); border-width: 5px; border-radius: 0px; border-style: solid; border-color: rgb(255, 202, 0); box-shadow: rgb(255, 255, 255) 1px 1px 0px inset; line-height: 0; letter-spacing: 0px; overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box !important; overflow-wrap: break-word !important;"/></section></section></section></section></section></section></section></section></section></section><section powered-by="xiumi.us" style="margin: 0px 0px 10px; padding: 0px; color: rgb(51, 51, 51); font-size: 17px; text-align: justify; white-space: normal; max-width: 100%; box-sizing: border-box; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 677px; vertical-align: top; border-color: rgb(255, 211, 171) rgb(255, 202, 0) rgb(255, 202, 0); border-width: 1px; border-radius: 0px; border-style: none solid solid; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 20px 0px 13px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 10px; max-width: 100%; box-sizing: border-box; line-height: 1.8; letter-spacing: 1.8px; overflow-wrap: break-word !important;"><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; min-height: 1em; letter-spacing: 1.8px; color: rgb(240, 176, 121); font-size: 14px; text-align: start; text-indent: 43px; box-sizing: border-box !important; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; max-width: 100%; color: black; font-size: 17px; letter-spacing: 2px; text-align: justify; box-sizing: border-box !important; overflow-wrap: break-word !important;"></span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">只有节拍时间(Takt Time 简称TT)和周期时间(Cycle Time&nbsp;简称CT)相互比较,相互对比,才能产生一系列的管理行动,可见周期时间也是一个非常重要的概念。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 36px;"><span style="color: rgb(0, 0, 0);"><strong style="margin: 0px; padding: 0px;">什么是周期时间?</strong></span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">周期时间是指完成一个特定循环动作的时间间隔。周期时间在日常生活当中到处都是,比如说一年是地球绕着太阳公转一周的时间;一天是地球自转一次的时间。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">在生产领域周期时间同样非常重要。从微观上来讲,整个周期时间包含两部分内容,一部分是操作员的周期时间,是指操作员完成一个操作循环,包括走路、上下料检验等所需要的所有的时间。另一部分就是机器的周期时间,是指机器由上按钮开始一直到作业完成,回到了初始位置所需要的总计时间。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="color: rgb(0, 0, 0);"><span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;">下图</span><span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px;">展示了什么是机器运行周期时间,什么是操作工的工作周期时间。这里要强调周期时间是有特定范围的,比如说一个工位、一条产线或一个工厂的周期时间。</span></span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; text-align: center;"><img class="rich_pages" data-ratio="0.467175572519084" data-s="300,640" src="//cdn-2c-02.industics.com/public/upload/image/20210316/1615873263369763.png" data-type="png" data-w="1310" style="margin: 0px; padding: 0px; max-width: 100%; height: auto !important;"/></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px;"></span><br style="margin: 0px; padding: 0px;"/></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-align: center;"><span style="margin: 0px; padding: 0px;"></span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 36px;"><span style="color: rgb(0, 0, 0);"><strong style="margin: 0px; padding: 0px;">如何计算周期时间呢?</strong></span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">周期时间也叫加工时间,即生产一个产品,从工位入口到出口所需的时间就是周期时间。对于一条生产线,通常我们会走到最后一个工位,用秒表计算多长时间出一个成品。这个时间平均下来,就是周期时间。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 36px;"><span style="color: rgb(0, 0, 0);"><strong style="margin: 0px; padding: 0px;">计算周期时间有什么用处?</strong></span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">我们通常会用周期时间(CT)跟节拍时间(TT)做比较。如果TT大于CT就意味着节拍时间比周期时间长,说明这条产线或者是这一个组织的产能足够大。比如说 TT是5分钟,CT是3分钟,那就意味着需要5分钟生产出来一个材料,但是实际的生产能力是3分钟就能生产出来。在这种的时候,通常会对产线做平衡避免生产满负荷运转。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">另一种情况是TT小于CT,意味着产能不足。比如说TT是三分钟,但实际的CT是5分钟。工厂需要这条产线每三分钟就出来一个产品,才能满足客户的需求,但是实际上需要5分钟,说明这条产线的产能不足。要怎样解决这个问题?通常有两种方法,一种是延长净操作时间,这就是调整TT,因为净操作时间大了, TT也跟着大了。还有一种方法是增加员工。一个人一分钟产出一个,两个人就一分钟产出两个,那么平均周期时间就降成原来的一半。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">CT和TT互相比较,就能看出来这一条产线的产能怎么样,就可以做出一些管理的规定和举措。</span></p></section></section></section></section><section style="margin: 0px; padding: 0px; color: rgb(51, 51, 51); font-family: mp-quote, -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; 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padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; min-width: 10%; vertical-align: top; border-width: 2px; border-radius: 0px; border-style: dashed; border-color: rgb(29, 29, 29) rgb(29, 29, 29) rgb(182, 182, 182) rgb(182, 182, 182); box-shadow: rgb(0, 0, 0) 0px 0px 0px; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 5px 0px -5px; padding: 0px; max-width: 100%; box-sizing: border-box; transform: translate3d(5px, 0px, 0px); overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 3px 15px; max-width: 100%; box-sizing: border-box; display: inline-block; min-width: 10%; vertical-align: top; border-width: 0px; border-radius: 0px; border-style: none; border-color: rgb(255, 255, 255); box-shadow: rgb(0, 0, 0) 0px 0px 0px; background-color: rgb(255, 202, 0); overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; transform: translate3d(1px, 0px, 0px); overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; text-align: justify; color: rgb(0, 0, 0); font-size: 18px; overflow-wrap: break-word !important;"><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important;"><span style="margin: 0px; padding: 0px; max-width: 100%; font-size: 20px; color: rgb(0, 0, 0); box-sizing: border-box !important; overflow-wrap: break-word !important;"><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;">日拱一卒,功不唐捐。</strong></span></p></section></section></section></section></section></section></section></section></section><p></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; color: rgb(51, 51, 51); font-family: mp-quote, -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; 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