<section style="margin: 0px; padding: 0px; color: rgb(51, 51, 51); font-family: mp-quote, -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; font-size: 17px; text-align: justify; white-space: normal; box-sizing: border-box;"><section powered-by="xiumi.us" style="margin: 10px 0px; padding: 0px; box-sizing: border-box; max-width: 100%; overflow-wrap: break-word; text-align: center;"><section style="margin: 0px; padding: 0px 5px 0px 20px; box-sizing: border-box; display: inline-block; max-width: 100%; min-width: 10%; overflow-wrap: break-word; vertical-align: top;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; box-sizing: border-box; max-width: 100%; overflow-wrap: break-word;"><section style="margin: 0px; padding: 0px; border-color: rgb(29, 29, 29) rgb(29, 29, 29) rgb(182, 182, 182) rgb(182, 182, 182); border-radius: 0px; 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max-width: 100%; overflow-wrap: break-word; text-align: justify;"><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; min-height: 1em; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word;"><span style="margin: 0px; padding: 0px; box-sizing: border-box; font-size: 20px; max-width: 100%; overflow-wrap: break-word; color: rgb(0, 0, 0);"><strong style="margin: 0px; padding: 0px; box-sizing: border-box; max-width: 100%; overflow-wrap: break-word;">005：</strong><strong style="margin: 0px; padding: 0px; box-sizing: border-box; max-width: 100%; overflow-wrap: break-word;">『标准在制品』</strong></span></p></section></section></section></section></section></section></section></section></section><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; white-space: normal; max-width: 100%; box-sizing: border-box; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); overflow-wrap: break-word !important;"><section style="margin: 15px 0px -15px; padding: 0px; max-width: 100%; box-sizing: border-box; align-items: center; display: flex; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; vertical-align: bottom; width: auto; flex: 1 0 1px; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; align-items: center; display: flex; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; vertical-align: bottom; width: auto; flex: 1 1 auto; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 0px; 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padding: 0px 10px; max-width: 100%; box-sizing: border-box; display: inline-block; vertical-align: bottom; width: auto; flex: 0 1 auto; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; text-align: center; font-size: 18px; color: rgb(255, 202, 0); letter-spacing: 3px; line-height: 1; overflow-wrap: break-word !important;"><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important;"><span style="color: rgb(255, 192, 0);"><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;">文字专栏</strong></span></p></section></section><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; vertical-align: bottom; width: auto; flex: 1 0 1px; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 0px; 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padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; vertical-align: bottom; width: auto; flex: 0 0 auto; box-shadow: rgb(0, 0, 0) 0px 0px 0px; line-height: 0; letter-spacing: 0px; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; text-align: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 10px; height: 30px; vertical-align: top; overflow: hidden; border-width: 0px; box-shadow: rgb(0, 0, 0) 0px 0px 0px; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 10px 0px 0px; padding: 0px; max-width: 100%; box-sizing: border-box; font-size: 0px; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 10px; height: 10px; vertical-align: top; overflow: hidden; background-color: rgb(255, 202, 0); border-width: 5px; border-radius: 0px; border-style: solid; border-color: rgb(255, 202, 0); box-shadow: rgb(255, 255, 255) 1px 1px 0px inset; line-height: 0; letter-spacing: 0px; overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box !important; overflow-wrap: break-word !important;"/></section></section></section></section></section></section></section></section></section></section><section powered-by="xiumi.us" style="margin: 0px 0px 10px; padding: 0px; white-space: normal; max-width: 100%; box-sizing: border-box; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 677px; vertical-align: top; border-color: rgb(255, 211, 171) rgb(255, 202, 0) rgb(255, 202, 0); border-width: 1px; border-radius: 0px; border-style: none solid solid; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 20px 0px 13px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 10px; max-width: 100%; box-sizing: border-box; line-height: 1.8; letter-spacing: 1.8px; overflow-wrap: break-word !important;"><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; font-size: 17px; color: rgb(0, 0, 0);">在前两次课程当中，Tonii老师已经带领大家一起学习了标准作业三个要素当中的前两个要素，第一个就是节拍时间，第二个就是操作顺序，那么今天就学习第三个要素标准在制品。</span></p><p style="margin-top: 0px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 36px;"><span style="color: rgb(0, 0, 0);"><strong style="margin: 0px; padding: 0px;"><span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-size: 17px;">什么是标准在制品？</span></strong></span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; font-size: 17px; color: rgb(0, 0, 0);">标准在制品的定义是按照作业顺序进行作业时，为了能够反复以相同的顺序作业，而在工序内持有的最小限度的在制品，确保生产能够连续，不出现断流。放多少在制品，肯定是有一个最小限度的在制品。最小的限度的在制品，就是标准在制品。对于标准在制品很多精益课件当中很少有描述，至今也没有一个统一的标准答案。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; font-size: 17px; color: rgb(0, 0, 0);">在实践当中，比如算出来标准在制品是30个，我们可能放40个，甚至更多的在制品确保生产正常运行。结果运行一段时间，发现生产的确是很顺畅，那就再减少几个，比如减少5个，还是顺利，那就再减少几个。直到有一天发现不能再减少了，这就是标准在制品。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 36px;"><span style="color: rgb(0, 0, 0);"><strong style="margin: 0px; padding: 0px;"><span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-size: 17px;">配备标准在制品</span></strong><span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-size: 17px;">有哪些情形？Tonii老师根据自己过往的经验总结了三种不同的情形。</span></span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; font-size: 17px; color: rgb(0, 0, 0);">第一种情形就是在连续流或者u型线中，加工工序包括手工加工也包括自动设备，每一个工序的PT时间都小于节拍时间（TT）。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; font-size: 17px; color: rgb(0, 0, 0);">第二种情形就是加工设备的时间PT大于TT，人工加工时间肯定不能大于TT，如果大于但只放一个人的话，就不能满足生产需求了。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; font-size: 17px; color: rgb(0, 0, 0);">第三种情形就是存在“帘幕”。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; font-size: 17px; color: rgb(0, 0, 0);">那么Tonii老师将分别跟大家一起看一下这三种情形<strong style="margin: 0px; padding: 0px;">怎么样配备在制品。</strong></span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; text-align: center;"><img class="rich_pages" data-ratio="0.5298087739032621" data-s="300,640" src="//cdn-2c-02.industics.com/public/upload/image/20210316/1615873871338622.png" data-type="png" data-w="889" style="margin: 0px; padding: 0px; max-width: 100%; height: auto !important;"/></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-align: center;"><span style="margin: 0px; padding: 0px; font-size: 17px;"></span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; font-size: 17px; color: rgb(0, 0, 0);">第一种情形是一条连续流产线或者u型线。比如说节拍时间是10分钟，一共有三个工序， 1和3都是手工工序，第2个是自动设备。但是这三个工序每一个工序的加工时间都小于10，在这种情形下，最小的标准在制品就是2。一旦开工了，直接拿原材料进去，就能保证整个生产线运行了，这种情形是最简单的。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="color: rgb(0, 0, 0);"><span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-size: 17px;">第二种情形就是设备的加工时间大于TT，比如说这里是一个烤箱，节拍时间是10分钟。但是烤箱要每27分钟才能出一炉。如果烤箱在u型线里面，想要让整个u型线顺利的进行，烤箱至少要能够同时生产3个产品，这样它的cycletime也是低于10分钟的。在这种情况下，通常是在自动设备里边放27÷10≈3个。当设备开始运作的时候，27分钟之后才能出来3个，所以说在这种情况下要备比</span><span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-size: 17px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;">3个少1个的在制品，即要备</span><span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-size: 17px;">2</span><span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-size: 17px; background-image: initial; background-position: initial; background-size: initial; background-repeat: initial; background-attachment: initial; background-origin: initial; background-clip: initial;">个在制品，才能</span><span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-size: 17px;">确保第三个工位顺利进行。所以说在第二种情形下，标准在制品一共是6个。</span></span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; font-size: 17px; color: rgb(0, 0, 0);">Tonii老师曾经想过出一个标准的公式往里面代，但是发现这种情形太复杂了，比如说要是有两个像2的设备，这两个设备挨在一起或者是分开的情形都不一样。所以Tonii老师给大家一个建议，把机理学会了，每一个生产线，把工具拆出来一个一个的去分析，就像Tonii老师在这里分析一样。</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; text-align: center;"><img class="rich_pages" data-ratio="0.4447278911564626" data-s="300,640" src="//cdn-2c-02.industics.com/public/upload/image/20210316/1615873871267632.png" data-type="png" data-w="1176" style="margin: 0px; padding: 0px; max-width: 100%; height: auto !important;"/></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-align: center;"><span style="margin: 0px; padding: 0px; font-size: 17px;"></span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; font-size: 17px; color: rgb(0, 0, 0);">接下来我们再看第三种情形，帘幕，即某一个工序它是在线外加工的，不是在线内，就像是有一个窗帘一样，外边加工这个工序称之为纪念碑。在这种情形下，前几个工序134和情形2是一样的，但是这里第2个工序在线外，也就是多了一个线外加工工序需要的在制品。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 36px;"><span style="color: rgb(0, 0, 0);"><strong style="margin: 0px; padding: 0px;"><span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-size: 17px;">帘幕的数量等于线外加工的工作周期时间除以节拍时间。</span></strong><span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-size: 17px;">线外的工作周期时间等于把在制品移到这里的时间，加上加工时间和运回来的时间。在上图的案例中，整个线外加工时间一共是37分钟。37分钟除以节拍时间10，取整等于4，再加上134工序的6个在制品，整个在制品数量是10个。</span></span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; font-size: 17px; color: rgb(0, 0, 0);">基本上生产无非就是这三类。各位回去看自己所在的工厂的生产情况（必须是连续流才适用），可以从三个情形当中得到一些启示，去算自己的标准在制品。多一个少一个在制品不是问题，只要是能够确保生产正常运行，所用的最少的在制品，就是标准在制品，那么多一两个也不是什么原则性的问题。</span></p></section></section></section></section><p style="margin: 0px; padding: 0px; font-family: mp-quote, -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; white-space: normal; font-size: medium; text-align: center; line-height: normal; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word;"><span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px; background-color: rgb(255, 255, 255); letter-spacing: 1px;">想听Tonii老师的课程？</span></p><p style="margin: 0px; padding: 0px; font-family: mp-quote, -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; white-space: normal; font-size: medium; line-height: normal; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word;"><span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px; background-color: rgb(255, 255, 255); letter-spacing: 1px;"><br/></span></p><section style="margin: 0px; padding: 0px; font-family: mp-quote, -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; white-space: normal; font-size: medium; text-align: center; line-height: normal; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word;"><span style="margin: 0px; padding: 0px; background-color: rgb(255, 255, 255); box-sizing: border-box; letter-spacing: 1px; max-width: 100%; overflow-wrap: break-word; color: rgb(0, 0, 0);">想和Tonii老师有更多互动？</span></section><section style="margin: 0px; padding: 0px; font-family: mp-quote, -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; white-space: normal; font-size: medium; text-align: center; line-height: normal; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word;"><br style="margin: 0px; padding: 0px; box-sizing: border-box; max-width: 100%; overflow-wrap: break-word;"/></section><section style="margin: 0px; padding: 0px; font-family: mp-quote, -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; 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font-family: mp-quote, -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; white-space: normal; font-size: medium; text-align: center; line-height: normal; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word;"><span style="margin: 0px; padding: 0px; background-color: rgb(255, 255, 255); box-sizing: border-box; font-size: 20px; letter-spacing: 1px; max-width: 100%; overflow-wrap: break-word; color: rgb(0, 0, 0);"><img class="__bg_gif" data-ratio="1" data-type="gif" src="//cdn-2c-02.industics.com/public/upload/image/20210316/1615873871402763.gif" data-w="300" style="margin: 0px; padding: 0px; max-width: 100%; height: auto !important; box-sizing: border-box; font-size: 16px; overflow-wrap: break-word; vertical-align: middle; visibility: visible; width: 86.74px;"/></span></section><section style="margin: 0px; padding: 0px; font-family: mp-quote, -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; 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