<section style="margin: 0px; padding: 0px; color: rgb(51, 51, 51); font-family: mp-quote, -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; font-size: 17px; text-align: justify; white-space: normal; box-sizing: border-box;"><section powered-by="xiumi.us" style="margin: 10px 0px; padding: 0px; box-sizing: border-box; max-width: 100%; overflow-wrap: break-word; text-align: center;"><section style="margin: 0px; padding: 0px 5px 0px 20px; box-sizing: border-box; display: inline-block; max-width: 100%; min-width: 10%; overflow-wrap: break-word; vertical-align: top;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; box-sizing: border-box; max-width: 100%; overflow-wrap: break-word;"><section style="margin: 0px; padding: 0px; border-color: rgb(29, 29, 29) rgb(29, 29, 29) rgb(182, 182, 182) rgb(182, 182, 182); border-radius: 0px; border-style: dashed; border-width: 2px; box-shadow: rgb(0, 0, 0) 0px 0px 0px; box-sizing: border-box; display: inline-block; max-width: 100%; min-width: 10%; overflow-wrap: break-word; vertical-align: top;"><section powered-by="xiumi.us" style="margin: 5px 0px -5px; padding: 0px; box-sizing: border-box; max-width: 100%; overflow-wrap: break-word; transform: translate3d(5px, 0px, 0px);"><section style="margin: 0px; padding: 3px 15px; background-color: rgb(255, 202, 0); border-color: rgb(255, 255, 255); border-radius: 0px; border-style: none; border-width: 0px; box-shadow: rgb(0, 0, 0) 0px 0px 0px; box-sizing: border-box; display: inline-block; max-width: 100%; min-width: 10%; overflow-wrap: break-word; vertical-align: top;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; box-sizing: border-box; max-width: 100%; overflow-wrap: break-word; transform: translate3d(1px, 0px, 0px);"><section style="margin: 0px; padding: 0px; box-sizing: border-box; color: rgb(0, 0, 0); font-size: 18px; max-width: 100%; overflow-wrap: break-word; text-align: justify;"><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; min-height: 1em; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word;"><span style="margin: 0px; padding: 0px; box-sizing: border-box; font-size: 20px; max-width: 100%; overflow-wrap: break-word; color: rgb(0, 0, 0);"><strong style="margin: 0px; padding: 0px; box-sizing: border-box; max-width: 100%; overflow-wrap: break-word;">004：</strong><strong style="margin: 0px; padding: 0px; box-sizing: border-box; max-width: 100%; overflow-wrap: break-word;">『操作顺序』</strong></span></p></section></section></section></section></section></section></section></section></section><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; color: rgb(51, 51, 51); text-align: justify; white-space: normal; max-width: 100%; box-sizing: border-box; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); overflow-wrap: break-word !important;"><section style="margin: 15px 0px -15px; padding: 0px; max-width: 100%; box-sizing: border-box; align-items: center; display: flex; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; vertical-align: bottom; width: auto; flex: 1 0 1px; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; align-items: center; display: flex; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; vertical-align: bottom; width: auto; flex: 1 1 auto; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; background-color: rgb(255, 202, 0); height: 1px; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box !important; overflow-wrap: break-word !important;"><svg viewbox="0 0 1 1" style="float:left;line-height:0;width:0;vertical-align:top;"></svg></section></section></section></section><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; vertical-align: bottom; width: auto; flex: 0 0 auto; box-shadow: rgb(255, 202, 0) 0px 0px 0px; line-height: 0; letter-spacing: 0px; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; text-align: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 10px; height: 30px; vertical-align: top; overflow: hidden; border-width: 0px; box-shadow: rgb(255, 202, 0) 0px 0px 0px; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 10px 0px 0px; padding: 0px; max-width: 100%; box-sizing: border-box; font-size: 0px; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 10px; height: 10px; vertical-align: top; overflow: hidden; background-color: rgb(255, 202, 0); border-width: 5px; border-radius: 0px; border-style: solid; border-color: rgb(255, 202, 0); box-shadow: rgb(255, 255, 255) 1px 1px 0px inset; line-height: 0; letter-spacing: 0px; overflow-wrap: break-word !important;"><br style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box !important; overflow-wrap: break-word !important;"/></section></section></section></section></section></section></section></section><section style="margin: 0px; padding: 0px 10px; max-width: 100%; box-sizing: border-box; display: inline-block; vertical-align: bottom; width: auto; flex: 0 1 auto; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; text-align: center; font-size: 18px; color: rgb(255, 202, 0); letter-spacing: 3px; line-height: 1; overflow-wrap: break-word !important;"><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; max-width: 100%; box-sizing: border-box; min-height: 1em; overflow-wrap: break-word !important;"><span style="color: rgb(255, 192, 0);"><strong style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;">文字专栏</strong></span></p></section></section><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; vertical-align: bottom; width: auto; flex: 1 0 1px; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; align-items: center; display: flex; transform: rotateY(180deg); overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; vertical-align: bottom; width: auto; flex: 1 1 auto; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; background-color: rgb(255, 202, 0); height: 1px; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box !important; overflow-wrap: break-word !important;"><svg viewbox="0 0 1 1" style="float:left;line-height:0;width:0;vertical-align:top;"></svg></section></section></section></section><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; vertical-align: bottom; width: auto; flex: 0 0 auto; box-shadow: rgb(0, 0, 0) 0px 0px 0px; line-height: 0; letter-spacing: 0px; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; text-align: center; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 10px; height: 30px; vertical-align: top; overflow: hidden; border-width: 0px; box-shadow: rgb(0, 0, 0) 0px 0px 0px; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 10px 0px 0px; padding: 0px; max-width: 100%; box-sizing: border-box; font-size: 0px; overflow-wrap: break-word !important;"><br/></section></section></section></section></section></section></section></section></section><section powered-by="xiumi.us" style="margin: 0px 0px 10px; padding: 0px; color: rgb(51, 51, 51); font-size: 17px; text-align: justify; white-space: normal; max-width: 100%; box-sizing: border-box; font-family: -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; letter-spacing: 0.544px; background-color: rgb(255, 255, 255); overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px; max-width: 100%; box-sizing: border-box; display: inline-block; width: 677px; vertical-align: top; border-color: rgb(255, 211, 171) rgb(255, 202, 0) rgb(255, 202, 0); border-width: 1px; border-radius: 0px; border-style: none solid solid; overflow-wrap: break-word !important;"><section powered-by="xiumi.us" style="margin: 20px 0px 13px; padding: 0px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word !important;"><section style="margin: 0px; padding: 0px 10px; max-width: 100%; box-sizing: border-box; line-height: 1.8; letter-spacing: 1.8px; overflow-wrap: break-word !important;"><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-align: center; text-indent: 36px;"><strong style="margin: 0px; padding: 0px;"><span style="margin: 0px; padding: 0px;"></span></strong></p><p style="margin-top: 0px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">在过去几讲当中，Tonii老师已经带领大家一起学习了什么是标准作业。在标准作业当中，我们学到了它的三个要素。</span></p><p style="margin-top: 0px; margin-bottom: 16px; margin-left: 59px; padding: 0px; clear: both;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">1.<span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-variant-numeric: normal; font-variant-east-asian: normal; font-stretch: normal; font-size: 9px; line-height: normal; font-family: &quot;Times New Roman&quot;;">&nbsp;&nbsp;&nbsp;&nbsp;</span>节拍时间TT</span></p><p style="margin-top: 0px; margin-bottom: 16px; margin-left: 59px; padding: 0px; clear: both;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">2.<span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-variant-numeric: normal; font-variant-east-asian: normal; font-stretch: normal; font-size: 9px; line-height: normal; font-family: &quot;Times New Roman&quot;;">&nbsp;&nbsp;&nbsp;&nbsp;</span>操作顺序</span></p><p style="margin-top: 0px; margin-bottom: 16px; margin-left: 59px; padding: 0px; clear: both;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">3.<span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px; font-variant-numeric: normal; font-variant-east-asian: normal; font-stretch: normal; font-size: 9px; line-height: normal; font-family: &quot;Times New Roman&quot;;">&nbsp;&nbsp;&nbsp;&nbsp;</span>标准在制品</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 36px;"><span style="color: rgb(0, 0, 0);"><strong style="margin: 0px; padding: 0px;">什么是操作顺序？</strong><span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px;">操作顺序就是作业者能够以最高的效率生产合格品的生产作业顺序。它是实现高效率的重要保证。简单来说就是效率最高的生产作业顺序。</span></span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">接下来Tonii老师将通过一个例子带领大家一起了解一下操作顺序，下图是一个典型的拥有6个工位的u型线。</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; text-align: center;"><img class="rich_pages" data-ratio="0.6144" data-s="300,640" src="//cdn-2c-02.industics.com/public/upload/image/20210316/1615873519402561.png" data-type="png" data-w="625" style="margin: 0px; padding: 0px; max-width: 100%; height: auto !important;"/></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="color: rgb(0, 0, 0); margin: 0px; padding: 0px;"><br style="margin: 0px; padding: 0px;"/></span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-align: center; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);"></span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">从序号上大家可以看出来， U型线的整个工艺顺序或者是物流顺序是逆时针的，精益线通常要求物料是逆时针走向。假设有6个工序，总共的加工时间PT是28分钟，节拍时间是10分钟。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">第一步，加工时间除以节拍时间就可以得到员工的数量，28÷10=2.8，取近似值3，也就是说u型线需要三个操作工来操作。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">第二步，要努力的让1~6工序平衡。平均一下每个工序的时间应该是4.7分钟，虽然不能够百分之百做到平衡，但是每一个工序应该在4.7分钟上下小幅波动。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">第三步，如何为这三个员工排布操作顺序？通常我们并不是按123456的顺序排布。在这个例子当中，第一个操作员做第1个和第6个工序，包括把原材料拿到第1个工序上，把成品撤离出第6个工序。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">这是因为在排布操作顺序的时候有一个原则，概括起来是三句话：</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">第一句是一笔画。什么叫一笔画？就是说在做作业操作顺序的时候尽量简单流畅。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">第二句是不交叉。即一个员工的行动路线不出现交叉。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">第三个就是不往返。在一个循环动作范围之内，不要出现来回走动的现象。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 36px;"><span style="color: rgb(0, 0, 0);"><strong style="margin: 0px; padding: 0px;">什么时候设计操作顺序？</strong></span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">在生产线正式运行之前一定要进行模拟，通常叫做纸板模拟，或者是纸箱模拟。在模拟过程当中，一定要把每一个作业员的行动路线认真记下来，然后对照三原则，一笔画，不交叉，不往返，努力的改进。</span></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">有时由于一些条件约束，可能不会一步到位，但是没有没有问题，精益讲的就是持续改进。我们可以在日后工作当中不断的创造条件，让操作顺序达到刚才说的三原则。</span></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; text-align: center;"><img class="rich_pages" data-ratio="0.49599198396793587" data-s="300,640" src="//cdn-2c-02.industics.com/public/upload/image/20210316/1615873519110173.png" data-type="png" data-w="998" style="margin: 0px; padding: 0px; max-width: 100%; height: auto !important;"/></p><p style="margin-top: 16px; margin-bottom: 16px; padding: 0px; clear: both; text-indent: 35px;"><span style="margin: 0px; padding: 0px; color: rgb(0, 0, 0);">给大家留一个思考题：你们觉得哪个操作顺序更好？为什么？</span></p></section></section></section></section><section style="margin: 0px; padding: 0px; color: rgb(51, 51, 51); font-family: mp-quote, -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; font-size: 17px; text-align: justify; white-space: normal; box-sizing: border-box;"><section powered-by="xiumi.us" style="margin: 10px 0px; padding: 0px; box-sizing: border-box; max-width: 100%; overflow-wrap: break-word; text-align: center;"><section style="margin: 0px; padding: 0px 5px 0px 20px; box-sizing: border-box; display: inline-block; max-width: 100%; min-width: 10%; overflow-wrap: break-word; vertical-align: top;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; box-sizing: border-box; max-width: 100%; overflow-wrap: break-word; transform: rotate(0deg);"><section style="margin: 0px 0px -20px; padding: 0px; box-sizing: border-box; max-width: 100%; overflow-wrap: break-word; text-align: left; transform: translate3d(-20px, 0px, 0px);"><section style="margin: 0px; padding: 0px; box-sizing: border-box; display: inline-block; height: 55px; max-width: 100%; overflow: hidden; overflow-wrap: break-word; vertical-align: top; width: 50px;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; box-sizing: border-box; max-width: 100%; overflow-wrap: break-word; text-align: center;"><section style="margin: 0px; padding: 0px; width: 50px; line-height: 0; vertical-align: middle; display: inline-block; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word;"><img class="__bg_gif" data-ratio="1.0538117" data-type="gif" src="//cdn-2c-02.industics.com/public/upload/image/20210316/1615873519830461.gif" data-w="446" style="margin: 0px; padding: 0px; max-width: 100%; height: auto; box-sizing: border-box; overflow-wrap: break-word; vertical-align: middle; visibility: visible; width: 50px;"/></section></section></section></section></section><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; box-sizing: border-box; max-width: 100%; overflow-wrap: break-word;"><section style="margin: 0px; padding: 0px; border-color: rgb(29, 29, 29) rgb(29, 29, 29) rgb(182, 182, 182) rgb(182, 182, 182); border-radius: 0px; border-style: dashed; border-width: 2px; box-shadow: rgb(0, 0, 0) 0px 0px 0px; box-sizing: border-box; display: inline-block; max-width: 100%; min-width: 10%; overflow-wrap: break-word; vertical-align: top;"><section powered-by="xiumi.us" style="margin: 5px 0px -5px; padding: 0px; box-sizing: border-box; max-width: 100%; overflow-wrap: break-word; transform: translate3d(5px, 0px, 0px);"><section style="margin: 0px; padding: 3px 15px; background-color: rgb(255, 202, 0); border-color: rgb(255, 255, 255); border-radius: 0px; border-style: none; border-width: 0px; box-shadow: rgb(0, 0, 0) 0px 0px 0px; box-sizing: border-box; display: inline-block; max-width: 100%; min-width: 10%; overflow-wrap: break-word; vertical-align: top;"><section powered-by="xiumi.us" style="margin: 0px; padding: 0px; box-sizing: border-box; max-width: 100%; overflow-wrap: break-word; transform: translate3d(1px, 0px, 0px);"><section style="margin: 0px; padding: 0px; box-sizing: border-box; color: rgb(0, 0, 0); font-size: 18px; max-width: 100%; overflow-wrap: break-word; text-align: justify;"><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; min-height: 1em; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word;"><span style="margin: 0px; padding: 0px; box-sizing: border-box; font-size: 20px; max-width: 100%; overflow-wrap: break-word; color: rgb(0, 0, 0);"><strong style="margin: 0px; padding: 0px; box-sizing: border-box; max-width: 100%; overflow-wrap: break-word;">日拱一卒，功不唐捐。</strong></span></p></section></section></section></section></section></section></section></section></section><p></p><p style="margin-top: 0px; margin-bottom: 0px; padding: 0px; clear: both; color: rgb(51, 51, 51); font-family: mp-quote, -apple-system-font, BlinkMacSystemFont, &quot;Helvetica Neue&quot;, &quot;PingFang SC&quot;, &quot;Hiragino Sans GB&quot;, &quot;Microsoft YaHei UI&quot;, &quot;Microsoft YaHei&quot;, Arial, sans-serif; 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